You may have more scar tissue than is ideal. Are you ever able to get the knee straight? have you tried low-load long-duration stretches, say 30 minutes at a time? An example would be a rolled towel under the ankle, a weight above the knee and below the knee, you in long sit position. I would also screen the foot and ankle, an anterior override of distal tibia along with an anterior talar fixation are not uncommon with ACL injuries. These are treatable. I would also screen the hip, the pelvis, and on up the kinetic chain. I would even look for possible lower thoracic and upper lumbar inputs and screen the costovertebral joints - the lower 6. Recall that the sympathetic chain has a fascial attachment to the rib heads and rib joint dysfunction can have distal effects. A surgical scar release (probably notch plasty) is not unreasonable if all else fails. There is some current research going on regarding chondral enzymes (chondralaze????) to prevent scar formation or reduce exisitng scar formation. A web earch may help.
Best Regards
Jerry Hesch, MHS, PT
jerryhesch@cox.net